568 lines
18 KiB
Markdown
568 lines
18 KiB
Markdown
# Document Control Procedure Template
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**Document Number:** SOP-4.2.4-001
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**Title:** Control of Documents
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**Revision:** 00
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**Effective Date:** [DATE]
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**Page:** 1 of [X]
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---
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## DOCUMENT CONTROL
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### Approval Signatures
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| Role | Name | Signature | Date |
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|------|------|-----------|------|
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| Author | [NAME] | | [DATE] |
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| Reviewer | [NAME] | | [DATE] |
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| Approver (Quality Manager) | [NAME] | | [DATE] |
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### Revision History
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| Revision | Date | Description of Changes | Approved By |
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|----------|------|------------------------|-------------|
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| 00 | [DATE] | Initial release | [NAME] |
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---
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## TABLE OF CONTENTS
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1. [Purpose](#1-purpose)
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2. [Scope](#2-scope)
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3. [Definitions](#3-definitions)
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4. [Responsibilities](#4-responsibilities)
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5. [Procedure](#5-procedure)
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- 5.1 [Document Types and Hierarchy](#51-document-types-and-hierarchy)
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- 5.2 [Document Numbering System](#52-document-numbering-system)
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- 5.3 [Document Creation](#53-document-creation)
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- 5.4 [Document Review and Approval](#54-document-review-and-approval)
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- 5.5 [Document Distribution and Access](#55-document-distribution-and-access)
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- 5.6 [Document Changes](#56-document-changes)
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- 5.7 [Control of Obsolete Documents](#57-control-of-obsolete-documents)
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- 5.8 [Control of External Documents](#58-control-of-external-documents)
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6. [Records](#6-records)
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7. [References](#7-references)
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8. [Attachments](#8-attachments)
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---
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## 1. PURPOSE
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This procedure establishes requirements for the control of documents within the Quality Management System to ensure:
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- Documents are approved before use
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- Documents are reviewed, updated, and re-approved as necessary
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- Changes and current revision status are identified
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- Relevant versions of documents are available at points of use
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- Documents remain legible and readily identifiable
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- External documents are identified and controlled
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- Obsolete documents are prevented from unintended use
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- Obsolete documents are appropriately identified if retained
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This procedure ensures compliance with ISO 13485:2016 Clause 4.2.4.
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---
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## 2. SCOPE
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This procedure applies to all controlled documents within the Quality Management System, including but not limited to:
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- Quality Manual
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- Standard Operating Procedures (SOPs)
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- Work Instructions (WIs)
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- Forms and templates
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- Medical Device Files
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- Design and Development documents
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- Risk management documents
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- Validation and verification protocols and reports
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- Specifications (product, process, test methods, materials)
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- Drawings and schematics
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- Labels and instructions for use
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- External documents (standards, regulations, customer specifications)
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This procedure does NOT apply to:
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- Records (controlled per SOP-[NUMBER] Control of Records)
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- Transient documents (emails, meeting notes not part of QMS)
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- Marketing and sales materials (unless affecting product quality or regulatory compliance)
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---
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## 3. DEFINITIONS
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| Term | Definition |
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|------|------------|
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| **Controlled Document** | A document that is subject to review, approval, distribution control, and change management per this procedure |
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| **Master Document** | The official controlled copy maintained by Document Control, from which all distributed copies originate |
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| **Document Owner** | The person or department responsible for the content, accuracy, and maintenance of a document |
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| **Document Control Coordinator** | Person responsible for managing the document control system |
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| **Revision** | A change to a controlled document that has been approved and issued |
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| **Obsolete Document** | A document that has been superseded by a newer revision or is no longer applicable |
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| **External Document** | A document originating from outside the organization (standards, regulations, customer specifications, etc.) |
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| **SUPERSEDED** | Watermark applied to obsolete documents retained for reference |
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---
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## 4. RESPONSIBILITIES
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### 4.1 Document Control Coordinator
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- Manages document control system
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- Assigns document numbers
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- Maintains master document repository
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- Ensures proper document approval before release
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- Distributes controlled documents
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- Maintains distribution lists
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- Retrieves and destroys/archives obsolete documents
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- Maintains document control records
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- Trains personnel on document control procedures
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### 4.2 Document Owners
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- Create and maintain documents within their area
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- Ensure document accuracy and completeness
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- Initiate document changes when needed
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- Participate in document review and approval
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- Identify when documents become obsolete
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- Ensure personnel in their area use current documents
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### 4.3 Quality Manager
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- Approves all QMS documents (SOPs, Quality Manual)
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- Reviews document changes for QMS impact
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- Ensures document control system effectiveness
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- Audits document control compliance
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### 4.4 Department Managers
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- Approve department-specific work instructions
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- Ensure current documents available in their areas
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- Ensure personnel trained on document changes
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- Remove obsolete documents from use areas
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### 4.5 All Personnel
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- Use only current, approved documents
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- Report document issues (errors, illegibility, missing documents)
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- Do not use obsolete or unapproved documents
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- Maintain documents in good condition
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---
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## 5. PROCEDURE
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### 5.1 Document Types and Hierarchy
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QMS documents are organized in a four-tier hierarchy:
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**Tier 1: Quality Manual (QM)**
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- Policy-level document
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- Describes overall QMS
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- References all Tier 2 procedures
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- Approved by CEO and Quality Manager
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**Tier 2: Standard Operating Procedures (SOPs)**
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- Define WHAT must be done, WHO does it, WHEN
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- Cross-functional processes
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- Include all 31 required documented procedures per ISO 13485
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- Approved by Quality Manager
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**Tier 3: Work Instructions (WIs)**
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- Define HOW to perform specific tasks
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- Step-by-step instructions
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- Department or process-specific
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- Approved by Department Manager and Quality Manager
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**Tier 4: Forms and Templates**
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- Standardized formats for data collection
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- Support SOPs and WIs
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- Approved by Document Owner and Quality Manager
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**Other Controlled Documents:**
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- Medical Device Files (MDFs)
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- Design History Files (DHFs)
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- Validation documents
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- Specifications
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- Drawings
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- Labels and instructions for use
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### 5.2 Document Numbering System
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All controlled documents are assigned unique identification numbers:
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**Quality Manual:**
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- Format: QM-[###]
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- Example: QM-001
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**Standard Operating Procedures:**
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- Format: SOP-[ISO Clause]-[###]
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- Example: SOP-4.2.4-001 (for Clause 4.2.4 Control of Documents)
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- Example: SOP-8.5-001 (for CAPA procedure)
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**Work Instructions:**
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- Format: WI-[Department Code]-[###]
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- Example: WI-MFG-001 (Manufacturing department work instruction)
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- Department codes: MFG (Manufacturing), QC (Quality Control), ENG (Engineering), etc.
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**Forms:**
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- Format: FORM-[SOP/WI Number]-[Letter]
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- Example: FORM-SOP-8.5-001-A (CAPA Request Form)
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**Medical Device Files:**
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- Format: MDF-[Product Code]-[###]
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- Example: MDF-ABC-001
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**Other Documents:**
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- Format varies by document type
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- Assigned by Document Control Coordinator
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**Revision Designation:**
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- Initial release: Revision 00
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- First revision: Revision 01
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- Subsequent revisions: 02, 03, 04, etc.
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- Format: [Document Number] Rev [##]
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### 5.3 Document Creation
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**5.3.1 Initiating Document Creation**
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1. Document Owner identifies need for new document
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2. Document Owner notifies Document Control Coordinator
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3. Document Control Coordinator:
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- Assigns document number
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- Provides document template (if applicable)
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- Logs document in master list as "In Development"
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**5.3.2 Document Format Requirements**
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All controlled documents must include:
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**Header (on each page):**
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- Document number
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- Document title
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- Revision number
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- Effective date
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- Page number (Page X of Y)
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**Document Control Section:**
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- Approval signature table
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- Revision history table
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**Content Requirements:**
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- Clear, concise language
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- Present tense, active voice
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- Consistent terminology
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- Numbered sections and subsections
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- References to related documents
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- Records generated (if applicable)
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**5.3.3 Document Drafting**
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1. Document Owner drafts document content
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2. Document Owner marks document as "DRAFT" on each page
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3. Draft may be circulated for informal review and input
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4. When ready for formal review, Document Owner submits to Document Control Coordinator
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### 5.4 Document Review and Approval
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**5.4.1 Review Process**
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1. Document Control Coordinator:
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- Verifies document number correct
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- Verifies format compliance
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- Checks for required sections
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- Routes for review
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2. Reviews conducted by:
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- Technical reviewer (subject matter expert)
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- Quality reviewer (for QMS compliance)
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- Other stakeholders as appropriate
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3. Reviewers:
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- Review for technical accuracy
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- Review for clarity and completeness
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- Review for compliance with requirements
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- Provide comments to Document Owner
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4. Document Owner:
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- Addresses all comments
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- Revises document as needed
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- Resubmits for approval
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**5.4.2 Approval Process**
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Approval authority based on document type:
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| Document Type | Approval Authority |
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|---------------|-------------------|
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| Quality Manual | CEO and Quality Manager |
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| Standard Operating Procedures | Quality Manager |
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| Work Instructions | Department Manager and Quality Manager |
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| Forms | Document Owner and Quality Manager |
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| Specifications | Engineering Manager and Quality Manager |
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| Medical Device Files | [Per regulatory requirements] |
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**Approval Steps:**
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1. Document Control Coordinator routes document to approvers
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2. Approvers review and sign/date approval section
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3. All required approvals must be obtained before document becomes effective
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4. Document Control Coordinator:
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- Removes "DRAFT" watermark
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- Adds effective date (typically [X] days after approval)
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- Assigns final format
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- Adds to controlled document system
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- Updates master document list
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**5.4.3 Training Requirements**
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Before document becomes effective:
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- Affected personnel identified
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- Training conducted as needed
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- Training records maintained per SOP-[NUMBER]
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### 5.5 Document Distribution and Access
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**5.5.1 Master Document**
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- Document Control Coordinator maintains master copy
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- Master stored in: [ELECTRONIC SYSTEM or PHYSICAL LOCATION]
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- Master clearly identified as "MASTER COPY"
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- Master is reference for all distributed copies
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**5.5.2 Controlled Copies**
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**Electronic Distribution (Primary Method):**
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- Documents stored in [DOCUMENT MANAGEMENT SYSTEM]
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- Access controlled by user permissions
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- Read-only access for most users
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- Always displays current revision
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- Obsolete revisions automatically removed from access
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- Users may print for immediate use (uncontrolled copies)
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**Physical Distribution (When Necessary):**
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- Controlled copies issued for specific locations/uses
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- Each copy stamped "CONTROLLED COPY - [Copy Number]"
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- Distribution list maintained showing:
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- Copy number
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- Document number and revision
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- Holder name and location
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- Date issued
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- Holders responsible for maintaining copy in good condition
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- When document revised, Document Control retrieves old copy and issues new copy
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**5.5.3 Uncontrolled Copies**
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- Printed for temporary, immediate use
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- Stamped or marked "UNCONTROLLED COPY"
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- User responsible for verifying current revision before each use
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- Should be destroyed after use or within [X] days
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**5.5.4 Availability at Point of Use**
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- Current documents available where work is performed
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- Electronic access at workstations
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- Controlled physical copies in areas without electronic access
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- Documents protected from damage, loss, deterioration
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### 5.6 Document Changes
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**5.6.1 Initiating Changes**
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Changes may be initiated by:
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- Document Owner identifying need
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- CAPA requiring procedure change
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- Internal audit finding
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- Management review action
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- Regulatory or standard update
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- Process improvement
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**5.6.2 Change Request Process**
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1. Requestor:
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- Completes Document Change Request Form (Attachment A)
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- Describes change needed and justification
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- Submits to Document Owner
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2. Document Owner:
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- Reviews change request
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- Determines if change appropriate
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- Approves or denies request
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- If approved, initiates document revision
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**5.6.3 Making Changes**
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1. Document Owner:
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- Requests current master from Document Control
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- Creates revised version with changes
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- Increments revision number
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- Updates revision history table
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- Identifies changes in document (change bars, highlights, or summary)
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- Marks as "DRAFT REVISION"
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2. Changes reviewed and approved by:
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- Same approval authority as original document
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- UNLESS different approval authority designated by original approver
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- Reviewers have access to previous revision for comparison
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3. Approval:
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- New revision approved per Section 5.4.2
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- Previous revision becomes obsolete on effective date of new revision
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**5.6.4 Indication of Changes**
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Changes are indicated by:
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- Revision history table (describes nature of changes)
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- Change bars or highlights in document (optional but recommended)
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- Change summary page for significant revisions (optional)
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**5.6.5 Urgent Changes**
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For urgent changes affecting safety or regulatory compliance:
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- Expedited review and approval process
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- May use interim method (e.g., hand-written changes with approval)
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- Formal document revision completed as soon as practical
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- Document per CAPA process if change due to nonconformity
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### 5.7 Control of Obsolete Documents
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**5.7.1 When Document Becomes Obsolete**
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Document becomes obsolete when:
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- New revision approved and becomes effective
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- Document no longer applicable to operations
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- Product discontinued
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- Process changed
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**5.7.2 Removal from Use**
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1. Document Control Coordinator:
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- On effective date of new revision, marks superseded revision as obsolete
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- Removes from electronic document system OR limits access with "OBSOLETE" notation
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- Retrieves physical controlled copies from distribution locations
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- Updates distribution lists
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2. Department Managers:
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- Remove obsolete copies from work areas
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- Return to Document Control or destroy
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- Ensure personnel aware of new revision
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**5.7.3 Retention of Obsolete Documents**
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Obsolete documents may be retained for:
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- Reference purposes
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- Product investigations
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- Regulatory or legal requirements
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- Historical record
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**If retained:**
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- Clearly marked "OBSOLETE - FOR REFERENCE ONLY" or "SUPERSEDED"
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- Stored separately from current documents
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- Access restricted and controlled
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- Retained per applicable retention requirements
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**Retention Locations:**
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- Electronic archive with "OBSOLETE" watermark
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- Separate physical archive area
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**5.7.4 Prevention of Unintended Use**
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To prevent unintended use:
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- Physical copies stamped "OBSOLETE" in red
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- Electronic copies watermarked "OBSOLETE"
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- Removed from active work areas
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- Stored in separate archive
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- Training on document control system and how to verify current revision
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### 5.8 Control of External Documents
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**5.8.1 Types of External Documents**
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External documents include:
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- ISO standards
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- IEC standards
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- FDA regulations and guidance documents
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- EU regulations (MDR, IVDR)
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- Other regulatory requirements
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- Customer specifications
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- Supplier certifications
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- Calibration certificates
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- Reference materials
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**5.8.2 Identification and Control**
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1. Document Owner or requestor:
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- Identifies external document needed
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- Provides copy to Document Control Coordinator
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2. Document Control Coordinator:
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- Assigns external document number: EXT-[Category]-[###]
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- Logs in external document register including:
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- Document title and number
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- Source/publisher
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- Date/version
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- Location in organization
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- Responsible person for monitoring updates
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- Files in external document repository
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**5.8.3 Reviewing for Currency**
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- Document Owner responsible for monitoring updates to external documents
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- Frequency: [Annually or as notified of updates]
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- Check publisher website for updates
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- Subscribe to update notifications when available
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- When update identified:
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- Obtain new version
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- Provide to Document Control
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- Review for impact on QMS documents
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- Update QMS documents as needed (per CAPA if necessary)
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- Obsolete previous version per Section 5.7
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**5.8.4 Customer-Supplied Documents**
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- Customer specifications and drawings controlled as external documents
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- Review for clarity and completeness upon receipt
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- Discrepancies communicated to customer for resolution
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- Controlled per this procedure to ensure current version used
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---
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## 6. RECORDS
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Records generated and maintained per this procedure:
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| Record | Retention Period | Location | Responsible Party |
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|--------|------------------|----------|-------------------|
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| Master Document List | Current + [X] years | [LOCATION/SYSTEM] | Document Control Coordinator |
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| Document Approval Records | [X years or device lifetime] | Document Control System | Document Control Coordinator |
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| Document Revision History | [X years or device lifetime] | Document Control System | Document Control Coordinator |
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| Document Change Requests | [X years] | [LOCATION] | Document Control Coordinator |
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| Distribution Lists | Current + [X] years | [LOCATION] | Document Control Coordinator |
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| Obsolete Document Archive | [Per retention schedule] | [LOCATION] | Document Control Coordinator |
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| External Document Register | Current + [X] years | [LOCATION] | Document Control Coordinator |
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---
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## 7. REFERENCES
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- ISO 13485:2016, Clause 4.2.4 - Control of Documents
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- Quality Manual, Section 4.2.4
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- SOP-4.2.5 - Control of Records
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- SOP-6.2 - Training and Competence
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---
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## 8. ATTACHMENTS
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**Attachment A:** Document Change Request Form
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**Attachment B:** Document Templates (QM, SOP, WI, Form)
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**Attachment C:** Document Control Flowchart
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**Attachment D:** Master Document List Template
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**Attachment E:** Distribution List Template
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---
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**END OF PROCEDURE**
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---
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**Document Number:** SOP-4.2.4-001
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**Revision:** 00
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**Page:** [X] of [X]
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